Industry 4.0 · Made in Germany · DIN 2304, DIN 6701, EN 9100 & MDR ready
LoRaWAN sensors (LX-100 series), 8-channel gateways (GW-8 / GW-8 Pro), and three specialized apps for industrial adhesive processing in Switzerland, Eastern Switzerland, and Liechtenstein: KlebeDoku for guided process and batch documentation at the bonding station, BAT Cloud for real-time environmental monitoring with an interactive floor plan, and the mobile LoRaWAN Dashboard for smartphones and tablets.
ONE SENSOR INFRASTRUCTURE · THREE ROLE APPS · AUDIT-PROOF
Process documentation, shop-floor monitoring, and wireless sensors from a single source.
A large proportion of industrial bonding failures are caused by unrecorded fluctuations in temperature, humidity, VOCs, or CO₂, as well as error-prone Excel spreadsheets and paper logs. The system from B.A.T. (Better Adhesive Tracking, Made in Germany) solves this problem with an end-to-end platform featuring three role-specific frontends on a shared database: KlebeDoku for operators and auditors directly at the bonding cell, BAT Cloud (Track’n Trace) for quality management and site managers at their desk, and the mobile LoRaWAN Dashboard for commissioning and on-call service.
The matching LoRaWAN sensors of the LX-100 series (7 variants, up to 5–10 years battery life) and the GW-8 / GW-8 Pro gateways (up to 2,000 sensors, 30-day offline buffer, PoE+ / LTE failover) transmit in the license-free 868 MHz band completely independently of your internal corporate IT network. All entries are cryptographically chained, logged in compliance with DIN 2304 (S1–S4), DIN 6701, EN 9100, and FDA 21 CFR Part 11 / MDR, and archived in GDPR / ISO 27001 compliant cloud storage (or on-premise).
Product and performance areas.
KlebeDoku operator app, BAT Cloud, mobile LoRaWAN Dashboard, plus LX-100 series sensors and GW-8 gateways at a glance.
01 / PROCESS DOCUMENTATION FOR OPERATORS & AUDITS
KlebeDoku (Operator App & PWA)
Offline-capable WebApp/PWA for tablets, smartphones, industrial scanners (Zebra / Honeywell), and PCs directly at the bonding workstation: guides operators from shift login via RFID/PIN through material and shelf-life scanning all the way to the digitally signed, cryptographically chained PDF audit report.
Bonding Cell & Live EnvironmentBatch, Expiry & OCR ScanSigned PDF Bonding Protocol
Standards & Audit
DIN 2304, DIN 6701, EN 9100, MDR
Material & Expiry Scan
1D barcode, QR & OCR (auto-lock)
Platform & API
Offline PWA, iOS/Android, REST API
FOR SELECTIONSpecify the number of bonding stations and users, required standards compliance (e.g. DIN 2304 S1–S4 / DIN 6701), and any ERP/MES integration needs.
Features & technical highlights
4-step workflow (shift start to sign-off): Login via RFID card, badge scan, or PIN with automatic authorization check for assigned bonding stations and released adhesives, including shift handover (~3–5 min documentation effort per bond).
Multi-type scan & automatic expiry lock: Individual scanning for adhesive, primer, cleaner, activator, and booster via 1D barcode, QR code, or camera OCR; expired or unapproved material is automatically blocked (processing only possible with supervisor PIN override).
Inline environmental data & live push alerts: Combined with BAT Cloud, temperature, humidity, illuminance, VOC, and CO₂ are automatically written to the protocol while the batch is open – including instant push warnings if limits are breached.
Cryptographically chained audit trail (10 years): Every action (login, scan, PIN override, photo, note, voice memo, signature) is tamper-proof hashed with timestamp, user ID, and device ID, and exported as PDF/ZIP batch or via REST API to ERP/MES.
The browser dashboard for quality management, bonding supervisors, and site managers: consolidates all sensors across multiple lines and sites with live KPIs, an interactive plant/floor plan, multi-stage alarm escalation, and automated shift, daily, and audit reports.
BAT Cloud V2 Live DashboardFloor Plan with Live PinsTime-Series Analysis & Export
Visualization
Live KPIs, charts & floor plan
Alarm escalation
3 stages via email, SMS & webhook
Hosting & API
ISO 27001 / GoBD, REST, CSV/JSON
FOR SELECTIONDefine the halls, cleanrooms, or adhesive storage areas to be monitored, desired alarm escalation tiers, and multi-site or on-premise requirements.
Features & technical highlights
Interactive floor plan with drag-and-drop pins: Upload your own hall or plant layout (PNG/JPG) and place sensors at their real positions via drag-and-drop – with color-coded live pins (Green = OK, Yellow = Warning, Red = Critical).
Multi-stage threshold alarms & escalation: Freely definable levels per sensor and metric (Info, Warning, Critical) with escalation routing after 5, 15, or 60 minutes via email, SMS, or webhook, mandatory acknowledgment with audit trail, and shift calendar.
Automated audit reports & open REST API: Scheduled delivery of shift, daily, and audit reports as PDF, raw data export (CSV / JSON), and open REST interface with personalized API keys per tenant.
Multi-site, SSO & enterprise data security: Multi-tenant role management (Admin, Shift Lead, QM, Lab, 8D Report), Single Sign-On (SAML / OIDC), hosting in ISO 27001 certified data centers (AES-256 at-rest, TLS 1.3 in-transit, GoBD-compliant) or on-premise.
The lean mobile companion app (Android / Google Play & iOS) for commissioning, maintenance, and weekend on-call duty: puts live values of all sensors in your pocket and pairs new sensors via QR code scan in just ten seconds.
Smartphone Live Sensor ListMobile Check on the LineClimate & Battery Monitoring
Sensor onboarding
QR scan in ~10 sec (Auto-OTAA)
Live metrics
Temp. (°C), % rH, Lux & Battery (mV)
Application areas
Adhesive bonding, MedTech, Pharma, Storage
FOR SELECTIONIdeal for rapid on-site mounting and activation of sensors as well as mobile monitoring during on-call shifts without logging into a PC.
Features & technical highlights
10-second onboarding via QR code: Scan the QR code on the B.A.T. sensor or enter the activation code – the sensor registers fully automatically via OTAA on the network server without manual entry of LoRaWAN keys.
Four real-time metrics at a glance: Clear tiles per sensor for temperature (°C), relative humidity (% rH), illuminance (Lux), and battery voltage (mV / %) with immediate color coding.
On-call & multi-site view: Whether 5 sensors in a manufacturing cell or 50 sensors across multiple plants – all measurement points can be sorted, grouped, and monitored on the go without manual refresh.
Cross-industry & modularly expandable: Can be used standalone with any B.A.T. service contract (including pharmaceutical storage, cleanrooms, or food production) and combined seamlessly with BAT Cloud and KlebeDoku.
Maintenance-free compact LoRaWAN sensors of the LX-100 series (7 variants, up to approx. 5–10 years battery life) and 8-channel industrial gateways (GW-8 Indoor PoE+ / GW-8 Pro Outdoor IP67 with LTE failover) for up to 2,000 sensors per gateway – complemented by 5G/NB-IoT transport trackers.
LX-100 Series LoRaWAN SensorGW-8 / Pro 8-Channel Gateway5G / NB-IoT Transport Sensor
LX-100 Sensor (7 types)
±0.4 K, ±2 % rH, 65k Lux, PIR, Reed
Radio & Battery
LoRaWAN 1.0.4 (868 MHz) · ~5 yr battery
Gateway GW-8 / Pro
8 Ch, ~2,000 sensors, PoE/LTE, 30d cache
FOR SELECTIONSpecify hall size (rule of thumb: 1 gateway covers up to 5,000 m²), required sensor variants (LX-100 to LX-160, VOC/CO₂, or 5G transport trackers).
Models & technical highlights
LX-100 Series LoRaWAN Sensors (7 variants: LX-100 to LX-160): Compact PC-V0 enclosure (142 × 20.6 × 14.6 mm, IP20, −20 to +60 °C, mounting via adhesive pad or Ø 3 mm screws), standard 1 min measurement interval, LoRaWAN 1.0.4 Class A (EU868, +14 dBm / 25 mW, −137 dBm, dual AES-128 encryption), approx. 5 years battery life with replaceable AAA lithium cell (warning below 20 % battery).
Variants LX-100 to LX-160 in detail:LX-100 (state via 2 reed contacts + magnets), LX-110 (state + temp. ±0.4 K + humidity ±2 % rH), LX-120 (temp. + rH), LX-130 (light 0–65,535 Lux ±5 % + temp. + rH), LX-140 (PIR motion Ø 5 m + temp. + rH), LX-150 (motion + light + temp. + rH), and LX-160 (full configuration with all 5 metrics).
Gateways GW-8 (Indoor) & GW-8 Pro (Outdoor IP67): 8 simultaneous channels (Semtech SX1302, −139 dBm, range 200–600 m through reinforced concrete or 5–15 km line-of-sight, up to ~2,000 sensors), ARM Cortex-A53 Quad-Core (1.4 GHz, 1 GB RAM, 8 GB eMMC, MicroSD up to 256 GB), 30-day local data buffer during connection outages, Gigabit RJ45 PoE+ (802.3at), Dual-Band WiFi, VPN (OpenVPN/WireGuard/IPsec); GW-8 Indoor (170 × 110 × 35 mm, IP30, wall/DIN rail) and GW-8 Pro Outdoor (220 × 145 × 55 mm, IP67, −30 to +60 °C, integrated LTE CAT-4 Dual-SIM failover).
VOC, CO₂, Third-Party & 5G/NB-IoT Transport Sensors: Integration of VOC/CO₂ transmitters (e.g. Thermokon), existing LoRaWAN/MQTT/Modbus sensors (Adeunis, Dragino, TTN), and 5G/NB-IoT transport trackers with GPS in a reusable deposit system for monitored shipping of temperature-sensitive adhesives.
Together we review your hall geometry, bonding workstations, and compliance requirements and put together your tailored package of KlebeDoku, BAT Cloud, and LX-100 sensors.
01Number of bonding stations, lines, storage rooms, and hall area (rule of thumb: 1 sensor per 500 m² / per bonding station)
02Regulatory requirements (DIN 2304 S1–S4, DIN 6701, EN 9100, FDA 21 CFR Part 11 / MDR)
03Required sensor variants (LX-100 to LX-160 for Temp./rH/Lux/PIR/Reed, VOC/CO₂, or 5G transport)
04Desired IT integration (ISO 27001 Cloud or On-Premise, PoE+ or LTE gateway, REST API to ERP/MES)
The KlebeDoku workflow on the shop floor.
01 / SHIFT & MATERIAL
Log in & scan batch
Operator logs in via RFID, badge, or PIN and scans adhesive, primer, and cleaner via QR/barcode or OCR – including automatic shelf-life and project release verification.
02 / LIVE MONITORING
Bond with live climate data
While the batch is open, the assigned LX-100 sensor automatically writes temperature, humidity, light, VOC, and CO₂ into the protocol and sends push alerts if limits are exceeded.
03 / SIGN-OFF & AUDIT TRAIL
Sign & archive for 10 years
Complete the batch with a single click, optionally attach a photo or voice memo, and archive it as a cryptographically chained, digitally signed PDF protocol.
BEFORE YOUR INQUIRY
Ask specifically. Decide with confidence.
How do KlebeDoku, BAT Cloud, and the LoRaWAN Dashboard work together? +
All three applications access the same sensor infrastructure but are tailored to three distinct roles in your company: The mobile LoRaWAN Dashboard (Android/iOS) enables technicians to onboard sensors in 10 seconds via QR scan and check live values on the go. BAT Cloud (Track’n Trace) gives quality management and site leadership a comprehensive browser dashboard with an interactive floor plan, multi-stage escalation alarms, and automated PDF/CSV reports. The KlebeDoku App (WebApp/PWA) guides operators directly at the bonding station through shift login, material/expiry scanning, and standards-compliant logging – automatically linking every bond to the live environmental data from BAT Cloud.
Which standards (DIN 2304, DIN 6701, EN 9100, FDA / MDR) does KlebeDoku support? +
KlebeDoku is designed from the ground up for regulated industries: it covers process, batch, and personnel documentation in accordance with DIN 2304 (classes S1 to S4) and DIN 6701 (railway vehicles) as well as EN 9100 (aerospace) and FDA 21 CFR Part 11 and MDR (medical devices). All actions are cryptographically chained with timestamp, user ID, and device ID so that manipulation is impossible and batches can be retrieved by auditors within seconds for up to 10 years.
Which metrics and ranges do the LX-100 sensors and GW-8 gateways offer? +
Depending on the model, the LoRaWAN sensors of the LX-100 series (7 variants from LX-100 to LX-160, dimensions 142 × 20.6 × 14.6 mm) record temperature (±0.4 K), relative humidity (±2 % rH), illuminance (0–65,535 Lux), motion (PIR), and door/cabinet state (2 reed contacts) with approx. 5 years battery life. Industrial transmitters (e.g. Thermokon) are directly integrated for VOC and CO₂. A single 8-channel gateway (GW-8 Indoor or GW-8 Pro Outdoor IP67) penetrates 200–600 m of reinforced concrete in the 868 MHz band (up to 5,000 m² hall area), manages up to 2,000 sensors, and buffers data locally for up to 30 days in the event of an internet outage.
Does KlebeDoku work offline and can our ERP/MES be connected? +
Yes. KlebeDoku operates as a Progressive Web App (PWA) on iOS, Android, Windows/macOS, and rugged industrial handhelds (Zebra, Honeywell), even in shop-floor zones without stable WiFi: protocols are cached locally and synchronized automatically once connectivity is restored. Via CSV import and the open REST API, production orders and adhesive master data can be imported from your ERP/MES and completed batch records written back automatically.
How does deployment with dropflow work in Switzerland, Eastern Switzerland, and Liechtenstein? +
From our location in Widnau (St. Gallen Rhine Valley), we support you personally on site. A typical site with one gateway (PoE+ or standalone LTE cellular backhaul without touching your corporate network) and 5 to 15 sensors is installed and configured on the interactive floor plan within a few hours. Upon request, we also implement 5G/NB-IoT transport monitoring for refrigerated adhesives, white-labeling in your corporate design, or an on-premise installation.
APPLICATION FIRST
Your application. Our next step.
Inquiry for B.A.T. KlebeDoku, BAT Cloud & LoRaWAN sensors.
Describe your bonding workstations, your shop-floor layout, or your DIN 2304 / DIN 6701 / MDR requirements. We will be happy to show you the platform in a 30-minute live demo or set up a pilot package at your facility.
